Zenith Forge is committed to providing high-quality products and services to its customers. The company has a strong focus on quality control and uses the latest technology to ensure that its products meet the highest standards.

Zenith Forge is also committed to environmental sustainability and uses energy-efficient manufacturing processes.

Gears

Shaft

Levers

Gears and Shafts

Cylindrical parallel axis gears and transmission shafts (mainshaft and Layshaft) form the core of our manufacturing capabilities. They are produced on world class CNC gear cutting machines, case carburized in Ipsen sealed quench furnaces, and ground on CNC tooth grinding machines to give us complete ownership across the manufacturing value chain. In addition, we have a Klingelnberg P40 CNC gear inspection machine to augment this capacity and ensure that every specification is inspected prior to supply.

All our parts are laser marked, and complete traceability is available from raw material procurement to finished machining processes. Bar code marking has also recently been introduced for easier traceability of our part manufacturing.

SYNCHRONISER PARTS

In addition to our gears and shafts, we have multiple lines for synchronizer parts – cones, hubs and sleeves. Our tooth chamfering for these parts are done on world class Prawema machines to ensure smooth engagement of our cones and sleeves that facilitate gear shifting.